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Mercedes-Benz ML 320 Common Problems 1998-2005 W163

w163If you are looking to buy a used Mercedes-Benz, here is a list of the most common ML problems. The Mercedes-Benz ML-Class (W163) built from 1998 to 2005 has a reputation for not being a reliable car. At the same time there are many owners who have put over 200k or even over 300k miles on this SUV. Problems such as door lock actuators or plastic trim that brakes easily are issues that disappoint owners. We have worked on and owned several W163 and have put together the list of common problems for you. MLs share the M112 engine found in the ML320 and the M113 engine found on the ML430, ML350, ML500. The 722.6 gearbox installed in the ML is one of the most reliable transmission produced.

ML Common Problems

  • ABS/ETS/ESP lights. Needs replacement of ABS pump. Easy DIY, follow these instructions.
  • Transmission O-ring. Follow these DIY instructions if you need to repair yours.
  • Transmission stuck in gear, limp mode. Learn how to troubleshoot transmission limp mode.
  • Transfer cases have been known to fail and in many cases requires replacement. Low range light flashing.
  • Power steering problems. Will need power steering pump replacement.
  • Door lock actuators also tend to be prone to failure.
  • Plastic trim inside the car break easily.
  • Window regulator.
  • Fuel pump.
  • Oxygen sensors.
  • Alternator may need replacement between 130k and 170k miles.
  • Wiper motors.
  • A/C Blender motors.
  • Catalytic converters at over 100k miles.
  • Keyless remote entry.
  • Mass air flow sensor. How to replace MAF yourself.
  • Engine misfires. Typically caused by clogged catalytic converter or bad MAF.
  • Window switch.
  • Radio says WAIT. Usually because you have entered the wrong code too many times.
  • Crankshaft position sensor
  • Rust
  • Break light switch. Stuck in gear or trigger the ABS/ESP light to illuminate. How to replace the brake light switch

These are not catastrophic problems, but the repair costs will add up quick if you can’t repair a few of the issues yourself. Owing a used Mercedes-Benz could put a dent in your pocket, especially if you have to go to the dealer for every single repair.

The list may seem long but many ML owners have put over 200k miles on the cars with only regular maintenance. The transmission and the engine on the ML are bulletproof if you only do regular maintenance. The ML W163 had several changes made over the years. Mercedes-Benz improved some designs and address several of the problems on the list above. The later models had less problems compared to the first few years of production, specifically the 1998 and 1999 model years.

Another thing to keep in mind is that Mercedes-Benz ML, especially ML430 and ML500 are great truck for towing.

Picture M-Class, W163.


Mercedes-Benz ML Production

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