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Diagnosing A/C Compressor Clutch Problems on your Mercedes-Benz

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w203 ac compressorThe A/C system on your Mercedes-Benz includes many sensors and components, including the air conditioner compressor. The A/C compressor is the heart of the system. One crucial element of the air conditioner (A/C) compressor is the clutch. It is important to understand how to check if the A/C compressor is engaging or not.

Purpose of the A/C Compressor Clutch

Amazon product imageWhile the A/C compressor on your Mercedes-Benz is an important part of the system, the A/C compressor clutch is even more important. Every time you want cold air to blow on your Mercedes-Benz cabin, you turn on the climate control and set your desired temperature. The Air Conditioner control unit starts gathering input from an array of sensors on your Mercedes-Benz.

When you turn on the A/C, the clutch engages, and the pistons start to compress the refrigerant.

YOUCANIC scanner

If no problems are detected, it energizes the clutch coil and the clutch engages, which couples the pulley to the compressor shaft so the compressor can start pumping. If it does see a problem, low refrigerant being the usual one, it withholds that command and the clutch stays disengaged. The pulley keeps spinning with the belt either way, because the belt drives the pulley and the clutch is what connects the pulley to the compressor. By compressing the refrigerant, we increase the pressure in the system. The A/C compressor clutch engages to create high pressure in the refrigerant, and its state is controlled by the Air Conditioner Control Unit. If there are error codes on the A/C Control Unit, the compressor will not engage, and you will need to reset the fault codes using a full system diagnostic scanner that can read the climate control module.

Test if the A/C compressor clutch is engaging

First, does your car even have a clutch?Before you spend an afternoon watching the front of the compressor, find out whether there is a clutch there to watch. Many Mercedes models use a variable displacement compressor that turns whenever the engine runs and varies its output internally through a control valve. There is no clutch to click in and no center plate to spin up. On one of those, saying the clutch is not engaging is not a diagnosis, it is a misunderstanding, and no amount of staring at the pulley will tell you anything. If the center of the pulley turns constantly with the belt and never clicks in or out, you have a variable displacement unit, and the fault lives in the control valve, the refrigerant charge, or the command from the control module.

How do you tell if your A/C compressor clutch is working or engaging? This video is helpful if you are trying to troubleshoot air conditioner problems, the A/C compressor clutch in particular.

  1. Start by turning the engine on. Set the A/C to the maximum cold setting.
  2. Open the hood and look at the serpentine belt to locate the A/C compressor.
  3. Now, look at the pulley of the air conditioner compressor. The center part (the clutch) should be engaged and should be spinning along with the pulley.

The center part on the pulley of the A/C compressor will not spin when you have the air conditioner off or if there is a problem. Once you turn on the AC in the center part of the compressor, the AC clutch should engage and start to rotate with the pulley. The serpentine belt rides the A/C compressor pulley every time the engine runs, but the A/C compressor only works when the A/C clutch engages it.

Clutch-Less Variable Displacement AC Compressor

Mercedes-Benz has started using clutchless, variable-displacement A/C compressors on many of its late models. A clutchless variable displacement A/C compressor can be found on models such as W203 C-Class and W211 E-Class. You will not be able to check the operation of the A/C compressor clutch on these compressors because they don’t have one. The following video explains how the clutchless variable displacement A/C compressors work.

If the Clutch Will Not Engage, Test in This Order

The article you will find on most sites stops at “check the refrigerant”. These steps cost almost nothing and they find the fault properly.

  1. Check the A/C fuse. Free, and occasionally it is the whole answer.
  2. Swap the A/C relay with an identical relay from elsewhere in the box. The horn relay is often the same part. If the clutch works after the swap, you have found it.
  3. Check the refrigerant pressure. The low pressure switch deliberately locks the compressor out when pressure falls too far, because the oil that lubricates the compressor travels with the refrigerant. Somewhere around 25 to 30 psi on the low side is the usual cutout region, though it varies by model.
  4. Test for power at the clutch connector with the engine running and the A/C on maximum. You are looking for battery voltage, roughly 11 to 14 volts, and it should pulse as the system cycles.
  5. Measure the clutch coil resistance with the connector unplugged. A healthy coil reads roughly 3 to 5 ohms. An open circuit means the winding has broken. A reading near zero means the coil has shorted internally. Either result condemns the clutch.
  6. If you have voltage at the connector and the coil measures correctly but nothing happens, look at the ground side and at the clutch air gap before blaming the coil.
  7. Only once all of that checks out is it worth reading codes.
The test that settles it in thirty secondsUnplug the clutch connector and apply battery voltage directly to the clutch coil terminals for a moment, with the engine running. If the clutch snaps in and the compressor starts turning, the clutch and its coil are both fine, and your problem is everything upstream of that connector: the fuse, the relay, the pressure switch, the wiring, or the command from the control module. If nothing happens with power applied straight to it, the clutch itself is the fault. Do this briefly, and do not leave the pressure switch bypassed while you drive, because that switch is what stops the compressor destroying itself when the system is low.

Why does your air conditioner clutch not engage?

When the A/C system doesn’t blow cold air, the first thing to check is whether the compressor engages. If it doesn’t, do not assume that the A/C compressor itself is the problem. Remember that the A/C clutch is controlled by the A/C Control Unit. If that unit detects an error, it will not engage the A/C compressor to avoid it getting damaged. Another reason the A/C compressor may not engage is that the system is low on R134a refrigerant. Typically, older cars may have very slow leaks that may require a top-off with refrigerant every couple of years. You can use an R134a recharge kit to recharge your system if the air conditioning (A/C) compressor is not working. Here are two kits available on Amazon.

Think twice about the cans with sealer in themBoth of those refills include a leak sealer, and you should understand the trade before you use one. Sealer works by hardening wherever it meets moisture and air, which is the leak, and it does not reliably stop there. Many shops will refuse to service a system once sealer has been through it, because it can contaminate their recovery and recycling equipment, and some charge for the clean out if they find it. If there is any chance you will want the system properly evacuated and recharged later, or diagnosed by someone else, buy a plain refrigerant without sealer. A leak that is worth sealing is a leak that is worth finding.

Common A/C Compressor Clutch Problems

Problem Possible Diagnosis Possible Solutions

Blowing Warm Air

The suction pressure is too high

The discharge pressure is too low

The compressor delivers inconsistent pressure to the refrigerant

Addition of a shim to close air gaps between the hub and pulley

Replace the A/C compressor clutch

Not Working

If the A/C compressor has voltage, it is probably a defective compressor clutch

Replace the A/C compressor clutch

Overheating

A/C compressor clutch coil receiving inadequate voltage

Overheating of the internal winding

Slippage of the hub against the pulley

Replace the A/C compressor clutch

Noisy System

The A/C compressor clutch may have a defective pulley bearing

Replace pulley bearing

Where to Buy an A/C Compressor Clutch

Check the part number against your own compressor before ordering, because the clutch assembly differs between compressor makes even on the same model year. Check Mercedes A/C compressor clutch prices on Amazon. If the pulley bearing is what failed rather than the coil, that is often sold separately and is a far cheaper part.

Do You Need a Scanner for This?

The checks above are free or nearly free and they catch the mechanical and electrical failures. What they cannot tell you is why the control module is withholding the command, which is the other half of these cases. The module refuses to engage the compressor whenever it sees a reason not to: refrigerant pressure outside its window, an evaporator sensor reading close to freezing, engine coolant temperature too high, or a fault stored elsewhere entirely. None of that is visible at the clutch connector, and no amount of testing the clutch will reveal it.

What you need Basic OBD2 reader Full system scanner
Read climate control fault codes No. A/C is not an engine system. Yes
See the refrigerant pressure the module is acting on No Yes
See evaporator temperature, the freeze lockout input No Yes
Command the compressor on with an active test No Yes
Clear codes so the module will try again No Yes

The active test row is the one that settles arguments. Commanding the compressor on separates a clutch that cannot work from a car that is simply refusing to ask for it, and those two have nothing in common except the symptom.

Find out whether the car is even asking

The YOUCANIC UCAN-II Pro scanner reads the climate control module, shows the live pressure and temperature values the module is making its decision on, and runs the active test that commands the compressor directly. It covers what Xentry covers apart from online VIN coding. No subscription and no annual license.

See the UCAN-II Pro scanner

Related Reading

Air Conditioner Troubleshooting Guide
How the system works and what the gauge pressures should be.
Mercedes A/C Fault Codes
Reading climate codes and live sensor data, free on many models.
W220 A/C Hidden Menu
The same idea on the W220 and W215.
DIY A/C Recharge
Doing it properly once you have confirmed the charge is low.

We sell the UCAN-II Pro. The function comparisons above come from each manufacturer’s own documentation so you can check them yourself.

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